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▌案例详情
客户是一家研发、生产和销售新型日化洗涤清洁产品的高新企业,其需要新建自动化生产线。
我司根据客户需求量身定制了物料自动化处理系统,该系统可处理重粉、尿素、淀粉、微硅粉等多达十种粉体原料,主要包含3个吨包投料站、9个储存罐、16个称重罐、1条正压输送管线和2条负压输送管线。系统实现了全自动化的集中投料、储存、输送、称重计量功能,物料可供应至16个用料点,处理能力高达4吨每小时,输送高度最高约为23米,输送距离超300米。


由于3条输送管线处理的物料较多,为保证称重精度,对不同物料按顺序分批输送,在批次之间用空气进行吹扫,这可以有效减少物料混合残留,且每批物料的量能够得到精准控制,从而保证输送精度,全面提升了产品的稳定性和一致性。
系统全程采用Plc控制系统,自动化程度高,整个过程只需1 - 2人操作,大幅降低生产成本,提高生产效率。欢迎有需要的客户联系了解~
Title: Material Automation Handling System for High-Tech Daily Chemical Enterprises
The customer is a high-tech enterprise engaged in the research, production, and sales of new types of daily chemical cleaning products, requiring the construction of a new automated production line.
Our company has customized a material automation handling system tailored to the customer's needs. This system can process up to ten types of powdered raw materials, including heavy powder, urea, starch, micro silica powder, and more. It mainly consists of 3-ton bag feeding stations, 9 storage tanks, 16 weighing tanks, 1 positive pressure conveying pipeline, and 2 negative pressure conveying pipelines. The system achieves fully automated centralized feeding, storage, conveying, and weighing functions, supplying materials to 16 dispensing points, with a processing capacity of up to 4 tons per hour. The maximum conveying height is about 23 meters, and the conveying distance exceeds 300 meters.
To ensure weighing accuracy due to the variety of materials handled by the three conveying pipelines, materials are batched and transported sequentially. Air is used for purging between batches to effectively reduce material mixing residues. Each batch of material is precisely controlled, ensuring accurate conveying and enhancing product stability and consistency.
The system is entirely controlled by a PLC control system, with a high degree of automation. The entire process requires only 1-2 operators, significantly reducing production costs and improving efficiency. Customers in need are welcome to contact us for further information.